Cost benchmark

Prototype cost: CNC, 3D printing and PCB builds

Prototyping is cheap per part and expensive per iteration. The cost driver is almost never the shop rate — it's how many rounds you run before the design settles.

Line itemLowMedianHigh
FDM / SLA printed parts$50$300$1,200
SLS / MJF functional parts$300$900$3,000
CNC machined prototype$500$2,000$8,000
PCB fabrication (small run)$100$600$2,500
PCB assembly + components$400$1,800$7,000

What drives the range

  • Number of iteration rounds (budget three to five)
  • Tolerances and surface finish requirements
  • Domestic quick-turn versus overseas lead times
  • Component sourcing and minimum order quantities

Common questions

How much does a working prototype cost?

A functional electromechanical prototype typically costs $5,000 to $25,000 across all iterations. Purely mechanical products often come in under $5,000.

How many prototypes will I need?

Plan for at least three: proof of concept, looks-like/works-like, and production-intent.

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